Thursday, December 8, 2016

The easiest way of making a ceramic tile background wall by UV flatbed printer.




Contact: Mr.Sang Cai
Email: sang.cai@santaindutry.com
Whatapp: +86 13958530036
Facebook: Sang.cai.18

Website: www.santaindutry.com

Wednesday, December 7, 2016

The solution of ceramic tile background wall by UV flatbed printer

1. Market analysis
The ceramic tile background wall printed by UV flatbed printer is very wonderful and popular, can be customized with different styles. It is an ideal decoration material, anti-scrapping, anti-pollution and long life span, easy to clean, no pollution to environment. Therefore, the ceramic tile background is welcomed by many and many people, and it will continously needed for a very long time. Presently, the competition of ceramic tile bacground wall is very fiercely, but it still attracts lots of people entering into this field, because of its high profit and easy to manfacture.

2. The main process type of ceramic tile background wall

  • Matt + Flat Dreamcolor
  • Matt + Finely engraved + Dreamcolor
  • Shining + Finely engraved + Dreamcolor
  • Fully glazed ceramic + Finely engraved
  • Microcrytal tile + Finely engraved

3. The process of “Fully glazed ceramic + Finely engraved”
3.1 Engraving the ceramic tiles based on the vector graphics we needed.

3.2 And then print colors on the engraved tiles by UV flatbed printer.

These above steps are very simple, all of them are controlled by computers, are easy to follow.


4. The finished ceramic tile background wall (The photo was taken from our cumstomer’s factory). 





























Contact: Mr.Sang Cai
Email: sang.cai@santaindustry.com
Whatapp: +86 13958530036
Facebook: Sang.cai.18


Website: www.santaindustry.com

How long can we get back the investment for making background wall by UV flatbed printer?


The below data is from a real Chinese individual business workshop.

1. Total cost
The total cost including Equipment, consuming materials and labor.
1.1 Equipment
  • UV flatbed printer: One unit, price US$26800, serve for more than 8 years;
  • CNC engraver: One unit, price US$6200, serve for more than 8 years;
  • Control and picture design computer (PC): One unit, price US$750.
  • Total cost of equipment: US$33,750.
1.2 Consuming materials

1.2.1 UV ink: price US$60.00/Litre, 1 litre UV ink can be printed with 80-100 square meter of materials, thus the printing cost for one square meter is around US$0.75.
1.2.2 Coating ink: price US$40.00/Litre (It might be cheaper from your local market), 1 litre coating ink can be coated with 25-30 square meter of materials, thus the coating cost for one square meter is around US$1.6.
1.2.3 Total cost of consuming material is US$2.35/sqm.

1.3 Labor cost
By using UV flatbed printer, the labor will be cut down to 1-2 compare to traditional printing process. 
The Chinese labor price (Calculate the labor cost according to your local price) is around US$890/month, 2 people will take US$1,780/month.

2. Profit

The price of ceramic tile background wall in Chinese market is US$65-125/sqm, different kind of ceramic tiles usually with different price. The following calculation is based on the price of background wall with fully glazed ceramic + finely engraved. Its price is around US$110/sqm. 
2.1 Production ability: The UV flatbed printer can print 6-8 sets of ceramic tile background wall per a day, one set of ceramic tile background wall is around 8sqm. 
2.2 Thus, the incomming of one day work is US$5280 = $110 x 8sqm x 6sets; Day consuming material cost is US$112.8 = $2.35 x 8sqm x 6sets; Day labor cost is US$89; Day tiles cost US$720 (The price of fully glazed ceramic tile is US$15/sqm in China market); Other cost is around US$10/day including water and electricity cost.
2.3 Day profit: US$4348.2 = 5280 – 720 - 112.8 – 89.0 – 10.0 (20 working days for a month, the monthly incomming is around US$86,964). 


Definitely, the investment of equipment will be back in 20 working days (one month). It is really a very high incomming business for both an individual workshop and company.



Contact: Mr.Sang Cai
Email: sang.cai@santaindustry.com
Whatapp: +86 13958530036
Facebook: Sang.cai.18


Website: www.santaindustry.com